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SUPERBLOCK
 
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  ENGINEERING PROPERTIES  
 

ENGINEERING PROPERTIES OF SUPERBLOCK

1. Density
The density of SUPERBLOCK is about 550-600 kg/m3, which is approximately two times lighter than water, four times lighter than concrete, and three times lighter than fire clay brick.
 

2. Modulus of Elasticity. E
The Modulus of Elasticity (E) of SUPERBLOCK lies within the range of 18,000 to 28,000 kg/cm².
   


3. Compressive strength
The compressive strength of SUPERBLOCK is about 40-50 kg/cm². This means that each unit of SUPERBLOCK (size: 20 x 60 x 7.5 cm) can take at least 18 tons of compressive force.
   


4. Modulus of Rupture (Flexural Strength)
The Modulus of Rupture of SUPERBLOCK is about 23 kg/cm².
   


5. Fire Rating
Non-loadbearing wall built from 7.5 and 9 cm. thick SUPERBLOCK has the fire rating according to the British Standard: BS 476 Part 22: 1987 Fire Tests on building materials and structures: Methods for determination of the fire resistance of non-loadbearing elements of construction and to the Australian Standard : As 3700:1988 equal 3.85 and 4 hours.
 


6. Sound Insulation
STC (Sound Transmission Class) is an index, which is used to indicate the sound insulation capability of construction material. STCs (Sound Transmission Class) for different types of SUPERBLOCK walls are given in Table 1.
 

Table 1 : STCs for different types of SUPERBLOCK walls
Thickness of SUPERBLOCK wall (cm)
Coating
(if applicable)
STC
9 cm
None
42
9 cm
10 mm sand/cement render both sides
43
9cm/5cm cavity/9cm
None
44
9cm/5cm cavity/9cm
10 mm sand/cement render both sides
47
15 cm
None
43
15 cm
10 mm sand/cement render both sides
45
20 cm
None
46
20 cm
10 mm sand/cement render both sides
47


7. Sound Absorption
Sound Absorption Coefficient is an index used to indicate the sound absorption capability of construction material. This value is the ratio of sound energy that is absorbed at different sound frequencies. The Sound Absorption Coefficients of SUPERBLOCK at different mean frequency are given in Table 2.
   

Table 2 : Sound Absorption Coefficients of SUPERBLOCK
Mean frequency (Hz)
125
250
500
1000
2000
4000
Sound Absorption Coefficient
0.05
0.10
0.15
0.25
0.20
0.25


8. Thermal Resistance
The thermal resistance "R" of 7.5 cm-thick SUPERBLOCK wall is equal to 0.843 m² ºC/W. This R value can then be used to calculate the rate of thermal transmission by using the following formula.
 

  Rate of Thermal Transmission = T (W/m²)
   
R
 
     R = Thermal Resistance (m² ºC/W)
  T = The difference between the inside and outside temperatures (ºC)
  For Thailand, the average outside temperature is 36 ºC and the comfortable inside temperature is 24 ºC. Therefore, the proper value for T is 36 - 24 = 12 ºC. From the above formula, the Rate of Thermal Transmission of SUPERBLOCK is 12/0.843=14 W/m².


9. Thermal Expansion Coefficient
The Thermal Expansion Coefficient of SUPERBLOCK is about 8 x 10-6 - 10 x 10-6 / ºC, which is close to the Thermal Expansion Coefficient of concrete as shown in Table 3.
   

Table 3 : Thermal Expansion Coefficients for different types of material
 
SUPERBLOCK
Fire Clay Brick
Concrete
Thermal Expansion Coefficient / ºC
8.0x10-6-10.0x10-6
4.6x10-6
9.4x10-6


10. Drying Shrinkage
In general, construction material that adsorbs water will shrink when water loss occurs. The rate of this drying shrinkage depends of several factors, including type of mineral binding agent and the amount of ultra-fine pores in the material. The drying shrinkage of SUPERBLOCK when the moisture content (by weight) is reduced from 30% at the completion of the production process to an equilibrium moisture content of 5-7 % at usage is about 0.2 mm/m. As shown in Table 4, this value is much less than the drying shrinkage of concrete and fire clay brick. This is due to the fact that the autoclaving process during the production of SUPERBLOCK considerably reduces the amount of very fine(<10 mm) pores.
   

Table 4 : Drying Shrinkage for different types of material
 
SUPERBLOCK
Fire Clay Brick
Concrete
Drying shrinkage
(mm/m)
0.2
1.8
0.7